Hi Leo,
Welcome to the forum.
To begin with I'd concentrate on restoring the amp back to its 'as new' level of performance rather than trying to make any big improvements to the original design. Your amp already works so that's a great start!
On an old amp like this the usual place to start is with the electrolytic capacitors. Over time these dry out causing their performance to deteriorate. Visually examine all of the capacitors in situ for signs of bulging and/or leaking and if you see any damaged capacitors they must be replaced.
I would also recommend that you measure and if necessary adjust the quiescent current on both channels. If you find it hard to get a satisfactory setting replacing the old flaky trimpots with new sealed multi-turn types may make the job much easier. Make sure you follow the procedure carefully or you'll risk damaging the output devices.
After this you can start to either test the remaining electrolytic capacitors with a capacitor tester or launch into a wholesale re-cap of the amp which may be unnecessary but won't break the bank.
Hi Leo,
Welcome to the forum.
To begin with I'd concentrate on restoring the amp back to its 'as new' level of performance rather than trying to make any big improvements to the original design. Your amp already works so that's a great start!
On an old amp like this the usual place to start is with the electrolytic capacitors. Over time these dry out causing their performance to deteriorate. Visually examine all of the capacitors in situ for signs of bulging and/or leaking and if you see any damaged capacitors they must be replaced.
I would also recommend that you measure and if necessary adjust the quiescent current on both channels. If you find it hard to get a satisfactory setting replacing the old flaky trimpots with new sealed multi-turn types may make the job much easier. Make sure you follow the procedure carefully or you'll risk damaging the output devices.
After this you can start to either test the remaining electrolytic capacitors with a capacitor tester or launch into a wholesale re-cap of the amp which may be unnecessary but won't break the bank.
The first thing I want to do is to replace any tired and worn out electrolytic capacitors. One of the power amp boards has already had a couple of the capacitors replaced in the past which may suggest the others are also near to failing.
Many of the electrolytics are dimensionally huge by modern standards. The two big black cans look like they would be 22,000uF each but they're actually just 1200uF!!
Some of them also have unusual non-standard capacitance values such as 64uF, 32uF and 2.5uF.
Before I place an order for the parts I would like some advice on selecting suitable replacements. I would like to know where the capacitors with unusual values can be safely substituted for more standard values and also where sound improvements may be possible changing the value or the type of capacitor.
Here is a summary:
Power amp boards:
C30 16uF 40v
C28 10uF 64v
C29, C32 64uF 64v (would 68uF be OK here?)
Pre-amp:
C22 2.5uF 64v (2.5uF is an awkward value would 2.2uF or 3.3uF be OK, film or electrolytic?)
C11 10uF 10v
C17, C24, C21, C25 32uF 63v (I'm guessing 33uf would be just fine here)
C12 100uF 6.3v (It looks like the original cap is marked 6.3v but it could be 63v)
PSU caps:
C2, C3, C4 500uF 64v (These could easily be replaced with much higher values if that would be beneficial?)
C34 2000uF (these are the big silver coloured cans mounted horizontally. They are speaker coupling capacitors so the value must be important, too low a capacitance value will result low frequency roll-off. Again the originals are huge so there is plently of room to increase the value if desirable)
C6, C7 1200uF 100v (these are the two big filter caps. I could up the value here massively if desired).
My Farnell order arrived yesterday and today I rebuilt the two power-amp cards and the two pre-amp cards with new electrolytic capacitors.
I used a mix of Panasonic FC, Panasonic NHG some Rubycon YXF and also a couple of Elna Cerfafine which I happened to have in my spares pile.
Here are the re-capped boards.
The bottom cover for the casework was missing so I fabricated a replacement out of hardboard using the top cover as a template. Spray painted satin black it actually looks quite 'factory' in a 1970's sort of way. Holes in the board allow for decent ventilation and some stick-on rubber feet complete the job.
I want to check and readjust the quiescent current but I've never done this before and I want to check my methodology before I attempt it. I have a copy of the service manual and it sounds simple enough.
To measure the quiescent current the connecting links between the collectors of T10R and T10L need to be removed. The connecting links are shown in this photo.
They are the red wires indicated by the tip of the ballpoint pen.
You then hook up an ammeter between the 75v line and the collector(s) (positive to the 75v line) and adjust the quiescent current using potentiometer P5 on the power-amp cards.
The service manual gives dire warnings about not turning on the amp without either the connecting links or an ammeter in place.
So.....does this sound correct?
1) Remove connecting link to T10R but leave link to T10L in place.
2) Connect the ammeter (my cheap multimeter) as described with positive probe to 75v line and negative probe to collector of T10R
3) Turn on the amp and adjust the quiescent current of the right channel to the specified 30mA
4) Once adjusted, turn off the amp and reconnect the connecting link to T10R collector.
5) Remove connecting link to T10L and then follow the rest of the above procedure for the left channel.
I'd like to confirm the above is correct before I give it a try!