O.K. time for another update on the Alpha 5.
Since my last couple of posts I've been having increasing problems with an intermittent hiss/crackle coming through the speakers. I quickly narrowed it down to the CDP by trying other sources.
To begin with it wasn't so much of a problem because it would only last for a minute or so after turning on the CDP and then it would abruptly stop and everything would be fine. Unfortunately it's been getting steadily worse. It was also initially only on the left channel but now seems to be intermittently on both channels although it remains far worse on the left.
I initially suspected a failing DAC chip so I purchased a new DAC removed the old one and fitted a high quality IC socket to allow me to swap them easily. Changing the DAC makes no difference (at least I now have a spare

).
Unfortunately I think that diagnosing the fault may well be beyond me as I don't have a scope.
All is not lost though as I have my spare Alpha 5. I have therefore liberated the spare CDP of it's audio board and set about upgrading this to the same spec as the faulty audio board. I've nearly finished doing this now, just the DC blocking capacitors at the output and the 'LED trick' on the power supplies left to do.
This audio board was previously fitted with a non-oversampling conversion. I therefore had to remove the SIL strip where this non-os module was fitted and I elected to fit a high quality IC socket in its place just in case the SAA7220P/B which I had purchased turned out to be defective. I didn't fancy having to de-solder it again, I'm not sure how much abuse the solder pads can take.
My 15uF Oscons have also finally arrived so I put one of these on the underside of the board to tie the -15v and -5v pins of the DAC together.....and yes I did double check the polarity this time!
This is the audio board which I previously fitted a bunch of fancy resistors to around the op-amps and output. It's debatable if this was worth it in the first place but at least they are being used again.
I've also been busy adding a few other refinements:
The 9v toroid powering the +5v PSU for SAA7220 was still making the heatsink on the reg awfully hot so I've swapped this for a 7v transformer. This measured at 8.5vac so should still have plenty of voltage headroom when rectified to DC. I have also added an in-line fuse before the transformer, yes that's right it wasn't fused separately before, only at the plug (I know, I know). It's currently using a 250mA fuse as that's what I had in my spares pile. I could do with some advice on the best fuse rating to use here.
I've also re-routed the AC line to the clock PSU externally. It now runs out of the back of the case, underneath and pops back up next to the clock PSU.
I also added some screw terminal connectors to the clock output to make dismantling the player much easier and had a general tidy up of the wiring making sure that everything is neatly braided etc.
Here is how it all looks now (sorry about the crappy photo).
online photo storage
I currently have some Burr Brown OPA604's fitted in all four locations. I fancy swapping these to OPA627. RS seem to be offering OPA627AP at a good price at the moment. I'd appreciate it if someone could confirm that these are the correct version of the OPA627 for the A5.
I'm also looking at various capacitor options for the DC blocking caps at the output. On the other board I have some Mundorf M-cap MKP axial caps mounted vertically and squeezed in. Suggestions for suitable other caps are welcome. The best possible sound quality is the aim but I'm very limited on space.